Solar panels are typically composed of multiple solar cells. The solar cells are the smaller squares you can see on the panel. Sometimes, solar cells have beveled corners, as shown in this image—these are monocrystalline solar cells. Fully square solar cells, on the other hand, are polycrystalline.
The solar cells in a panel are all interconnected. The wiring usually runs lengthwise across the panel in one direction and then loops back down along the next row. This setup creates a series connection of all the solar cells.
Solar cells are usually made from silicon crystals, which are sliced into ultra-thin layers—less than a millimeter thick. While fragile on their own, they are securely encapsulated within the solar panel: protected at the front by a sturdy glass layer and at the back by a robust backing sheet (or another glass layer in the case of glass-glass solar panels).
Just like solar panels, solar cells also come in different quality levels. Standard solar panels use standard-quality solar cells, the vast majority of which are produced in China. Even when panels are assembled elsewhere, the individual components, such as the solar cells, often originate from China.
Higher-quality solar cells also exist, such as the ‘Maxeon’ cells by SunPower. These feature a thick, durable copper backing, making them more resistant to damage than conventional cells. Additionally, the electrical connections between the cells are more robust, reducing the risk of breakage. SunPower is so confident in the durability of these solar cells that they offer a 25-year product warranty on their solar panels.
The efficiency of solar cells determines how much of the sun’s energy is converted into electricity. In recent years, efficiency levels have significantly improved, reaching around 18-20%. This means that 18-20% of the sun’s radiation is transformed into usable power. While efficiency gains are still being made, they now typically increase by only fractions of a percent. Major breakthroughs may still come, but new high-efficiency solar cells generally take many years of research before they can be affordably and reliably integrated into commercial panels.
High-quality cells also differ from standard ones in terms of efficiency. While standard solar cells do not exceed 20% efficiency, Maxeon cells boast even higher efficiency levels, allowing SunPower panels to achieve over 22% efficiency—the highest available for commercial panels. SunPower continues to break records in this field.
The power output of a solar panel depends on the number of solar cells it contains. Most standard panels have 60 solar cells, arranged in 6 columns of 10 cells. Other configurations include 72-cell panels (6 × 12 layout) and 96-cell panels (8 × 12 layout), such as those from SunPower. The more solar cells a panel has, the higher its power output.
Because each solar cell generates a certain voltage, and all the cells are connected in series, the total voltage of a solar panel depends on the number of cells it contains. SunPower panels, with their higher cell count, also have a higher voltage than standard panels.
-
Quality differences
Just like solar panels, solar cells also come in different quality levels. Standard solar panels use standard-quality solar cells, the vast majority of which are produced in China. Even when panels are assembled elsewhere, the individual components, such as the solar cells, often originate from China.
Higher-quality solar cells also exist, such as the ‘Maxeon’ cells by SunPower. These feature a thick, durable copper backing, making them more resistant to damage than conventional cells. Additionally, the electrical connections between the cells are more robust, reducing the risk of breakage. SunPower is so confident in the durability of these solar cells that they offer a 25-year product warranty on their solar panels.
-
Efficiency
The efficiency of solar cells determines how much of the sun’s energy is converted into electricity. In recent years, efficiency levels have significantly improved, reaching around 18-20%. This means that 18-20% of the sun’s radiation is transformed into usable power. While efficiency gains are still being made, they now typically increase by only fractions of a percent. Major breakthroughs may still come, but new high-efficiency solar cells generally take many years of research before they can be affordably and reliably integrated into commercial panels.
High-quality cells also differ from standard ones in terms of efficiency. While standard solar cells do not exceed 20% efficiency, Maxeon cells boast even higher efficiency levels, allowing SunPower panels to achieve over 22% efficiency—the highest available for commercial panels. SunPower continues to break records in this field.
-
Power output
The power output of a solar panel depends on the number of solar cells it contains. Most standard panels have 60 solar cells, arranged in 6 columns of 10 cells. Other configurations include 72-cell panels (6 × 12 layout) and 96-cell panels (8 × 12 layout), such as those from SunPower. The more solar cells a panel has, the higher its power output.
Because each solar cell generates a certain voltage, and all the cells are connected in series, the total voltage of a solar panel depends on the number of cells it contains. SunPower panels, with their higher cell count, also have a higher voltage than standard panels.
What happens if a solar cell fails?
If a solar cell breaks, it can no longer conduct electricity, disrupting the current flow in the panel. To mitigate this, by pass diodes reroute the current, but this disables part of the panel.
A solar cell can break due to:
-
Physical impact (e.g., a falling rock)
-
Sustained overheating (hotspot formation)
Individual solar cells cannot be replaced—if a cell is damaged, the entire solar panel needs to be replaced for full restoration.
SunPower has an interesting YouTube video about solar cells.
Solar cell colors
Solar cells are typically blue or black. Black solar cells are usually more expensive but are often preferred for aesthetic reasons. Some customers opt for fully black panels, which feature a black frame, black backsheet, and black solar cells.
New colored solar cells are being developed, but they are not widely available and remain significantly more expensive than traditional blue or black cells.
